Designing an IoT-Based WBGT Heat Stress Monitoring Device
With increasing attention on workplace safety, industrial companies require real-time environmental monitoring systems to protect workers operating in high-temperature environments.
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—— 01 · Project Background
With increasing attention on workplace safety, industrial companies require real-time environmental monitoring systems to protect workers operating in high-temperature environments.
A safety technology company approached MTI to develop a smart WBGT monitoring device.
—— 02 · Development Challenges
The customer required a device capable of:
• Measuring temperature and humidity conditions
• Monitoring heat stress levels
• Supporting wireless data transmission
• Operating reliably in outdoor environments
The product needed to combine environmental sensing technology with IoT connectivity.
—— 03 · MTI Engineering Approach
MTI created a customized ESP32-based monitoring platform.
Our engineering team worked on:
• Sensor integration
• Embedded hardware design
• Communication optimization
• Power consumption control
• PCB reliability improvement
The design was optimized for both prototype verification and future production.
—— 04 · Hardware Solution
The system included:
• ESP32 WiFi IoT controller
• Environmental sensors
• Data processing circuits
• Wireless communication
• Battery management system
— 05 · Project Result
The final product provided:
• Real-time environmental monitoring
• Reliable wireless data transmission
• Stable outdoor operation
• Scalable hardware architecture
The solution helped the customer build a professional safety monitoring product for industrial markets.
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